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Daily KAIZEN™ 2 (KIZA External) (KCM101.3-KIZA-Ext)


Description
This course is a continuation of Daily KAIZEN™ 1. The focus is on work standardization, training within industry, auto quality, Kata process and coaching methods. The course uses case studies to help trainees in recognising benefits and challenges in practical situations.
Content
  • INTRODUCTION FILES
  • General Guidelines for Trainees
  • Course Specifications.pdf
  • Pre-Training Self-Assessment
  • Icebreaker: Training videos
  • Unit 1: Standard Work
  • Description of the Unit 1: Standard Work
  • PPT: SDCA
  • PPT: Standard Work
  • Video: Standard Work by Jayanth Murthy from Kaizen Institute India
  • Videos: Examples of Low-Cost Automation - Karakuri
  • Videos: Examples of work improvement - Poka-Yoke
  • Assignment: Standard Work Project
  • Assessment: Standard Work
  • Unit 2: Job Instruction
  • Description of the Unit 2: Job Instruction
  • PPT: Job Instruction
  • Assignment: Job Instruction Project
  • Assessment: Job Instruction
  • Unit 3: Auto Quality
  • Description of the Unit 3: Auto Quality
  • Video: Andon in Toyota
  • PPT: Auto Quality Matrix & Means
  • Article: Importance of Standardisation and Tips
  • Article: Poka-Yoke – how to never let a small mistake become a massive flaw
  • Article: The Essence of Jidoka SME-Version
  • Article: Training Within Industry (TWI) for the 21st Century
  • Assessment: Auto Quality
  • Unit 4: Kata Process
  • Description of the Unit 4: Kata Process
  • PPT: Improvement Kata
  • Video: The Improvement Kata in 10 Minutes
  • Recommendation of a Book: Toyota Kata Part III
  • PPT: Coaching Kata
  • Video: Example Coaching Cycle
  • Recommendation of a Book: Toyota Kata Part IV
  • Assessment: Kata Process
  • Unit 5: Real Case Studies
  • Description of the Unit 5: Real Case Studies - Success Stories
  • PPT: Daily KAIZEN™ in Oporto City - Success Story
  • PPT: Daily KAIZEN™ in a Pasta Factory - Success Story
  • Assessment: Real Case Studies
  • CLOSE: EXIT TASKS
  • Situational Question
  • Post-Training Self-Assessment
  • Survey/ Feedback
  • Optional Testimonial
Completion rules
  • All units must be completed
  • Leads to a certificate with a duration: Forever